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Making paper out of Elephant poo? How does that work?

The Sri Lankan elephant (also known as Elephas maximus maximus) has a very inefficient digestive system whereby almost 45% of it’s food intake is passed through as undigested matter. As a result the elephant spends most of it’s life eating and therefore has to seek out a continuous and abundant supply of food and water to survive.

Their diet is strictly herbivorous indulging in a variety of grasses, leaves and fruits. Most elephants consume 100 – 150 kilos (220 – 330 pounds) of food and 80 – 160 litres (20 – 40 gallons) of water per day.
From all this, Elephas maximus maximus produces about 1 tonne of waste material per week. So you can see, there is a limitless supply of raw material !!
There are various ‘collection’ points in the remote areas of Sri Lanka where the villagers deposit the waste material they have collected. The waste material is then taken to be cleansed and purified. This is done by thoroughly washing the material and boiling for a considerable time. It is then dried and is converted into a high concentrate dry paper pulp for exporting to the UK. This is undertaken in collaboration with a paper mill which specialises in the production of handmade and recycled papers, called Frogmore Mill.
The mill is privately owned and is situated between the Grand Union Canel and the River Gade in an area close to Hemel Hempstead. The site contained a waterwheel as early as 1219 for producing flour and later it alternated between making flour and handmade paper according to the needs of the local community.
In 1803, the world’s first successful continuous papermaking machine – called the Fourdrinier - was installed at the mill. Its revolutionary design was the dawn of modern paper manufacture and remains today the main process throughout the world.
But time has stood still at the mill. In a world full of giant, fast and highly automated paper machined, some up to 400 yards in length, the machine measures a mere 30 yards from flow box to the reel stand. The ability of the mill to make quality papers and boards relies almost entirely on the craftsmanship of the small team of people who operate the mill.
The mill is in the process of developing their site to enable groups to visit and are actively involved with the schools’ curriculum education service.
The Exotic Paper company
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